Assembly Process Engineer

Job Summary As a technical expert in assembly processes, responsible for developing and optimizing automotive component assembly (electronics, chassis), ensuring quality, efficiency, and cost targets. Requires expertise in error-proofing (Poka-Yoke), robotic automation, and bilingual (English/Mandarin) skills to drive defect reduction and global technical alignment. --- Key Responsibilities 1. Process Development - Define assembly parameters (torque, press force) via DOE to achieve FPY99%. - Optimize fixture designs using CAD/CAE tools. 2. Equipment & Automation - Commission robotic systems (vision inspection, servo presses) to achieve OEE85%. - Validate new equipment (laser welders) during OTS trials. 3. Quality Control - Implement SPC control charts (torque Cpk1.67) and lead root cause analysis (5Why). 4. New Project Support - Conduct DFM analysis during APQP, review PFMEA, and support PPAP submissions. 5. Continuous Improvement - Deploy error-proofing devices (sensors) and lead Lean Six Sigma projects. 6. Collaboration & Training - Resolve customer complaints with technical reports and train teams on SOPs. --- Qualifications - Education: Bachelor’s degree in Mechanical/Industrial Engineering or related field. - Experience: 3+ years in automotive assembly; electronics/module experience preferred. - Certifications: Six Sigma Green Belt, IATF 16949 Auditor, PMP preferred. - Skills: - Proficient in SolidWorks, Power BI; bilingual for global collaboration; - Deep knowledge of robotic automation and error-proofing design. - Attributes: Analytical problem-solver, adaptable to fast-paced environments. --- Additional Information - Flexibility for extended hours during NPI trials; - Exposure to noise/oil; ESD gear/safety shoes required; - Customer-specific training (e.g., Ford GPDS) provided. ---